I finally figured out what was wrong with my autotune!
The replacement autotune modules arrived from Power Commander today. They actually sprung for FEDEX Next Day Air Saturday Delivery (on their dime) to help fix my problem. Awsome service!
Anyway, I started troubleshooting by replacing one wire bundle and component at a time so I would know where my problem was. After each change, I fired up the scoot on the laptop and monitored the AFR's. Each and every time they were stuck on 9.99 just as before! As I got to the last wire bundle I said A prayer that this was going to be it. IT WASN'T!
So, now I knew for sure I had a problem of a different type. The only things in the system that I had not replaced was the PCV and the O2 sensors. I went and got my Fluke meter and started shooting wires. I Ohm checked every single wire in the system. All wire harnesses were just fine. I then checked all of my original wire harnesses. All of them checked good as well. As I was just about to give up I sat down and started thinking. The only place any outside connections hook to is the factory ECM for the PCV and the diagnostic plug for the AT modules. So my possibilities for failure include PCV, ECM, Diagnostic Port, O2 sensors. The bike ran fine so I ruled out ECM. The only thing that didn't work well concerning the PCV was isolated to the AT kit, so that was unlikely. Nothing I could do today if it turned out to be the O2 Sensors. So, I decided to check the Diagnostics Port. This is when I realized there are two 4-pin Deutsch connectors that are exactly alike. I was plugged into the one under the seat in front of the battery. There is another just under the Fuse Block in the left side cover. I unhooked the autotune modules from the Deutsch connector under the seat and hooked into the one under the fuse block.
A few seconds later, AFR's were being displayed on the laptop!!!!!!!!!!!!!
I looked back at the installation instructions and while the text says nothing about the location of the appropriate connector, the picture does show a piece of the fuse block above the connection. I had the wrong one the entire time!
I decided to go ahead and remove the new kit that Power Commander sent me and I will be returning it to Chris on Monday. After reinstalling my original kit, and plugging into the correct connector, the entire PCV and AT system is fully operational. The only problem with it was a weak spot in the instructions and my bonehead mistake!
I took it for a long ride today because the weather was very nice and the system works perfectly. I could feel the difference between the base map and the corrections and I have got to say it is really really smooth. I will ride this way for a couple weeks and allow AT to fully adjust to my bike, saving the offsets each day. I'll do one week setting offsets to Jamie's map and then I'll make some AFR adjustments for a slightly leaner cruise range and let the AT system do it's job there. Then I am going back to the dyno for a proving ground run. Not because I need to...just because I want to see my results. I will not have the tech tune anything as I believe it is running great.
Thanks to Chris at Power Commander and Jamie at FuelMoto for spending so much time trying to figure this out! I am glad to report there is nothing wrong with your system or your map, only something wrong with the operator...as usual!